Automatic Pellets Frying Line

Home Automatic Pellets Frying Line

Fabcon India

Fabcon India was established in 1981, and has since been one of the renowned ISO 9001-2008 certified manufacturers of food processing technology and conveying solutions. As the food industry progresses towards automation, Fabcon has emerged as one of the leading names in the global pavilion of the snack food processing industry, delivering innovative and efficient solutions for the ease of the customers. The company strives towards offering the latest engineered and highly productive systems, safer from the point of view of HACCP and based on GMP. Fabcon is equipped with the state-of-the-art infrastructure with all the machinery and equipment manufactured in house with the use of latest global technologies like 3D CAM, Laser Cutting and CNC, proudly contributing towards the “Make in India” movement.

Fabcon India also provide customized solutions to fit the customer’s specific needs. Fabcon’s specialized food processing and conveying systems are installed across a wide customer base and industries. The aim is to keep up with the latest technology and prioritize the customers’ satisfaction to deliver tailor made solutions that meet the customer’s demands while keeping the future advancements in mind.

What Are Pellets ?

Pellets are the most flexible semi-finished product in the snack industry. They are made by the process of extruding a wide variety of components like cereal flour, vegetable powder, potato derivatives and more. The market for snack pellets has been on the rise in the last few years and is expected to see exponential growth in the coming years if the current trends in the snack food industry continue. As the demand for low-fat and cereal based snack pellets continues to grow due to the customers’ preference shifting towards healthy snacking, the industry segment of pellet-frying line snacks will continue to boom and experience significant expansion in the coming years. Pellet snack production is often more affordable and offers a more appealing ROI to manufacturers as compared to the traditional snack food production.

Why Choose Fabcon ?

Fabcon India has sold Automatic Pellets Frying Lines to customers in more than 50 countries, which includes UK, USA, Canada, Australia, Middle East, MENA and SAARC countries, and many more. Fabcon’s systems are installed in some of the most reputed and large scale snack manufacturers in India. The irresistible blend of top-notch product quality and flavoring has made Fabcon one of the first names when it comes to pellet snack processing lines. Fabcon’s automatic pellet frying lines can cater to a wide capacity range of anywhere between 100 – 1000 kg / hour, which gives the company a competitive advantage in the industry. In addition to this, Fabcon also promises…

  • Ingredient & Flavor Flexibility
  • Higher Efficiency & Productivity
  • Less Oil Volume & High Oil Turnover
  • Important Focus On Maintaining Hygiene

Advantages Of Pellets

  • Pellets are more flexible (in bold) as they are a semi-finished product which can be used to produce snacks of a wide variety and distinctive flavor combinations.
  • Pellets are more durable (in bold) as they can be processed and stored for longer periods to extend the shelf life of fresh foods.
  • Pellets are more versatile (in bold) as they can be molded into different shapes and textures with the use of a variety of raw materials and processing conditions.
  • Pellets are healthier (in bold) as their production involves less oil compared to the traditional snack processing which is important for customers to maintain a healthy lifestyle and enjoy snacking at the same time.

Fabcon Automatic Pellets Frying Line Upto 200 Kg / Hour

( Capacity Based On Product Size, Shape, Density & Frying Time )
  • Hopper With Vibratory Feeder
  • Continuous Fryer With Accessories
  • De-Oiling Conveyor
  • Flavoring Drum
  • Dry Seasoning System
  • Control Panel With VFD

Equipment List

 

S.NO. ITEM MAIN SPECS DETAILS
 

 

 

 

 

 

 

1

 

 

 

 

 

 

HOPPER WITH VIBRATORY FEEDER

APPLICATION Stock Product & Give Controlled Feed To Upstream Line
M.O.C HOPPER SS 304 ; 1.5 MM
HOPPER SIZE 1000 MM  x  1000 MM
M.O.C VIBRATOR TRAY SS 304 ; 1.5 MM
TRAY SIZE 1000 MM  x  300 MM
MECHANICAL DRIVE Electromagnetic Type ( Coil, Magnet & Springs )
DRIVE MAKE Similar Syntron
NO. OF DRIVES 1
M.O.C STAND SS 304 ; Square Tubes / Similar
FABRICATION STANDARD Laser Cut & CNC Bend, TIG Welded & Properly Matched
FINISHING Outside Matt, GBB Blasted & Inside Polished
 

 

 

 

 

 

 

2

 

 

 

 

 

 

DE-OILING CONVEYOR

TWIN STAGE

APPLICATION Soaking Excess Oil From Product & Re-Circulating Excess Oil To Fryer For Reuse
M.O.C FRAME SS 304 ; 2.5 MM
M.O.C BELT SS 304 Mesh
CONVEYOR DIMENSIONS 2500 MM Long ; Twin Stage
NO. OF BELTS 1
MOTOR MAKE BonfigIioli / Similar
MOTOR HP / KW 0.5 HP
BEARINGS NTN / SKF / Similar
OIL RE-CIRCULATION PUMP WITH BIN Collect Excess Oil From De-Oiling Conveyor & Automatically Recycle To Fryer To Maximizes Oil Life & Reduce Operational Costs
FABRICATION STANDARD Laser Cut & CNC Bend, TIG Welded & Properly Matched
 

 

 

3

 

VIBRATORY FEEDER FOR BALANCING BEFORE SEASONING

 

 

·        SS 304 Grade Contact Structure Made Form Sheet, Tubes & Channel

·        Approx. 1200 MM Long  x  400 MM Wide

A) SCREW DOZER
APPLICATION Stock Flavor & Give Controlled Feed To Scarf Feeder
M.O.C FRAME SS 304 ; 2.5 MM
HOPPER CAPACITY 30 Liters
M.O.C SCREW SS 304
M.O.C AGITATOR SS 304
DESIGN Single Pillar Design For Easy Cleaning & Allowing Quick Flavor Changeover
SEASONING 4% – 15%
NO. OF MOTORS 2 ( 1 For Screw & 1 For Lump Breaker )
DRY MOTOR MAKE Bonfiglioli / Similar
MOTOR HP / KW 0.5 HP
SEASONING
FABRICATION STANDARD
4 APPLICATOR

& COATING

Laser Cut & CNC Bend, TIG Welded & Properly Matched
FINISHING Matt Outside, GBB Blasted & Polished Inside
DRUM
B) SCARF FEEDER
APPLICATION Continuous Balanced Discharge Of Flavor In Flavoring Drum
M.O.C TRAY SS 304 ; 1.5 MM
FABRICATION STANDARD Laser Cut & CNC Bend, TIG Welded & Properly Matched
FINISHING Matt Outside, GBB Blasted & Polished Inside
TRAY SIZE 1500 MM  x  100 MM
TRAY DESIGN Knife Cut At Edge
SCARF FEEDER DRIVE Syntron Similar
FABRICATION STANDARD Laser Cut & CNC Bend, TIG Welded & Properly Matched
FINISHING Matt Outside, GBB Blasted & Polished Inside
C) SEASONING DRUM
APPLICATION Continuous Even Coating Of Flavor On Product
DRUM SIZE 2500 MM  x  1000 MM
DRUM DESIGN Special Profiles For Tumbling Of Product With Angle 60 : 30
NO. OF MOTORS 1
MOTOR MAKE Bonfiglioli / Similar
MOTOR HP / KW 1 HP
LEG SUPPORT SS 304
CASTOR WHEELS 4″ x 2″
SAFETY GUARDS Included
M.O.C DRUM SS 304 ; 2.5 MM
FABRICATION STANDARD Laser Cut & CNC Bend, TIG Welded & Properly Matched
FINISHING Matt Outside, GBB Blasted & Polished Inside
 

 

5

 

CONTROL PANEL WITH VFD

APPLICATION Monitoring Of The Complete Line
VFD MAKE FOR MOTORS Allen Bradley / Mitsubishi
CONTACTOR MAKE Eaton / Similar
CONSOLE Rittal / Hoffman ; CE

If you are curious and want to learn more about Fabcon complete lines, please visit